ENERGY STORAGE DISPENSING SOLUTIONS
GP Reeves specializes in delivering customized solutions for battery manufacturers seeking to avoid the material waste, costs, and downtime often associated with standard products. By prioritizing the specific needs of each customer, we ensure the development of systems that exceed expectations and drive innovation. Our tailored approach empowers battery makers to power the future with greater efficiency and reliability.
Benefits for Batteries
At GP Reeves, our diverse team of innovators, critical thinkers, and leaders is driven by a continuous pursuit of improvement. We are committed to advancing our skills, talent, and equipment to ensure that our customers always have access to the most cutting-edge dispensing solutions. This commitment is especially true for our projects in the energy storage industry.
When we ask our top customers why they enjoy working with us, they consistently highlight the following key improvements:
Increased Power Density
- Uniform material application increases energy density
- Prevention of excess material application that reduces performance
Longer Duration Time
- Elimination of contaminants that degrade battery life
- Uniformity of electrode coatings which extends battery life
Improved Product Quality
- Consistency across production, regardless of volume
- Real time monitoring and correction that improves quality
Reliability & Durability
- Increased stability of chemical reactions enhance reliability
- Stronger adhesion between layers ensures durability
Decreased Downtime
- Precision dispense eliminates errors and unplanned stoppages
- Programming allows for downtime to be scheduled
Increased Productivity
- Automation allows for continuous and faster dispense
- Protection from impurities that decrease throughput
Better Production Capacity
- Automated systems are scalable allowing you to easily expand
- Automation offers reliable, 24/7 production
Cost Effectiveness
- Precise control over electrolytes, adhesives & sealants saving on raw material costs
- Decreased man hours save labor costs
Production Line Efficiency
- Automation allows for larger containers and fewer changes
- Labor can be moved to more complex task improving processes
Improved Operations
- Streamlined systems ensure correct sequences and timing
- Automation ensures adherence to compliance and quality standards
Revolutionizing Battery Production
GP Reeves has delivered unparalleled dispensing solutions to battery manufacturers across a wide range of applications, including EV batteries, renewable energy storage systems, and more. Our engineers are dedicated to developing solutions that address the unique challenges faced by sustainable energy storage developers and manufacturers. From large-scale EV battery systems and industrial storage solutions to smaller applications for recreational vehicles, medical products, and consumer goods, GP Reeves provides customized solutions to meet any need. Contact us today to learn how we can support your specific energy storage project.
EV Solutions
- We partner with leading OEMs globally to design advanced batteries for innovative electric vehicles.
- Our team is experienced with various cell formats, including soft-pack, cylindrical, prismatic, and custom configurations.
- Our dispensing precision surpasses industry standards, achieving accuracy that competitors can only dream of.
- We’ve electrified a wide range of vehicles, from electric excavators and semi-trucks to light vehicles.
Storage Solutions
- GP Reeves can deliver the most complex materials for applications from small residential units to large industrial powerhouses.
- We customize our machinery according to your unique design needs.
- Our automated dispense systems streamline manufacturing, ensuring efficiency for large-scale operations.
Renewable Energy Solutions
- We are experts in solar, wind, and hydroelectric systems, as well as the batteries that support them.
- GP Reeves has successfully worked with some of the most challenging materials available.
- Our systems reduce material waste, provide exemplary efficiency, and increase production sustainability.
Our Experience
The importance of energy storage development continues to grow, and GP Reeves recognizes the significant impact advancements in this field can have. We’ve contributed to numerous battery and energy storage projects, fueling our commitment to solving challenges in these innovative industries. One such example is showcased in this brief video, which highlights how GP Reeves supports clean energy initiatives. Take a look to see how we drive progress in energy storage solutions.
Some of our Customers:
Battery Applications and GP Reeves
GP Reeves is able to tackle the challenges of clean energy developers across industries. We’ve helped numerous companies reach their energy storage goals by increasing power densities, battery cell duration, and the quality of battery modules overall. Some ways we can improve the battery process include the development of:
- Electric vehicle (EV) batteries
- Long-duration energy storage systems
- Industrial batteries
- Electrified heavy equipment
- Energy systems for agricultural equipment
- Battery powered aircraft components
- Electrification components for rail systems
- Electric traction drives for rail usage
- Energy storage systems for construction equipment
- Electrified marine propulsion
- Industrial machinery systems
- Battery packs for medical applications
- Batteries for downhole oil and gas applications
- Electrified reconnaissance robots and UUVs
- Energy storage systems for autonomous vehicles and robots
Material Dispensing
Battery production can be a complex and costly process, making precise material delivery essential to minimize waste and maximize efficiency. GP Reeves offers reliable dispensing solutions for a wide range of one- and two-component materials used in battery production. Below are some of the materials we expertly handle for battery-related applications:
- Electrolyte Material
- Battery Acid
- Epoxy
- Polyurethane
- TIM (Thermal Interface Material)
- Cyanoacrylate
- Hot Melt
- RTV
- Anaerobic material
- UV cure material
- Silicone
- Hot Butyl
Our Energy Storage Development Process
At GP Reeves, we work diligently to provide your clean energy initiative with the most advanced and precise dispensing solutions available. While we tailor our machinery to fit your specific processes and materials, we typically follow a well-defined set of steps to ensure a successful and effective dispensing solution. Below are the key stages we implement to deliver optimal results for your project.
Analyze
At GP Reeves, our team is dedicated to the relentless pursuit of improvement. We collaborate closely during a comprehensive analysis process to evaluate your battery assembly’s materials, surfaces, challenges, objectives, and environmental conditions. This thorough assessment enables us to identify the most effective solution and the approach to achieve it.
Design & Build
Leveraging collaborative insights, our team designs tailored solutions using locally or readily available materials to avoid supply chain delays. We create systems that exceed customer expectations, meticulously building and programming intricate dispensing systems to ensure maximum effectiveness and success for your operations.
Test
At our cutting-edge lab and testing facility, we prototype and test the machinery to verify feasibility and functionality. Our team replicates your application as closely as possible, including its environment, surfaces, materials, and any other considerations as much as possible.
Support
After we’ve confirmed that the machinery is the best it can be, we provide integration assistance and follow up support to ensure continued application care. With the masterful determination of the team at GP Reeves, you’ll get components ready for take off more efficiently and effectively than ever before.
GP Reeves Customer Testimonial:
“I couldn’t be happier with your level of engagement and effort on this. I have to say, [a certain competitor] fell way short to matching your contribution. I’ll definitely lead with your solutions…”
Interested in a free consult to see what the Battery Development process looks like for you? Contact our team today!
How Could We Help You?
GP Reeves continues to drive innovation in battery manufacturing with our custom, turnkey, advanced dispensing systems.
We have successfully contributed to a wide range of battery-related projects. Below are some general applications we’ve worked on. Have a challenging material or a unique application process? No problem—our team has the experience to handle it. Contact us today to find tailored solutions for your most complex dispensing needs.
Adhering Anode, Separator, and Cathode Layers
UV-cure adhesives, epoxies, 2K materials, hot melts
Battery cell components often require precise material delivery across 100 or more electrode layers, as well as delicate applications for parts like separators, soft-pack casings, and safety vents. To maintain efficiency, these dispenses must occur quickly, typically within 1 to 4 seconds. GP Reeves excels in meeting these demands, enhancing both production speed and product quality.
Electrolyte Filling
Electrolytes, Battery Acid
For effective battery filling, dispensing equipment must resist the corrosive nature of electrolyte materials while ensuring highly accurate, repeatable dispensing. Since the electrolyte facilitates the transfer of positive lithium ions between the cathode and anode layers, this process requires exceptional precision. GP Reeves has partnered with some of the world’s largest battery manufacturers to deliver custom tooling, intelligent integration, and advanced dispensing systems, helping them push the boundaries of battery development.
Bonding Electrical Components to Modules
Epoxies, 2K Materials, UV-Cure Materials
Given the specific material requirements for power distribution, it is crucial that dispensing equipment accommodates electrical components with precision. GP Reeves has successfully applied materials for bonding current collectors and circuits, as well as sealing electrical components from moisture and other contaminants. Our machinery ensures consistent material placement and dependable bonding between electrical components and battery systems, providing reliable and durable performance.
Cell-to-Cell Bonding
UV-Cure Adhesives, 2K Materials, Hot Melt, Silicones
Whether the battery is cylindrical, prismatic, or soft pack, precise material delivery to cell stacks is essential. As these cells are sensitive, no heat or force can be applied during bonding, and the material must be applied with extreme accuracy to prevent air pockets that could lead to short circuits. GP Reeves offers airless material application to improve the structural integrity of battery cells and simplify the assembly process, ensuring both safety and precision.
Cell-to-Frame Bonding
Materials Involved: TIM (Thermal Interface Material), Abrasives, 2K Adhesives
Battery cell modules are often enclosed to protect against moisture, heat, and contaminants. When cold plates are used, precise material dispensing is critical to ensure strong structural bonding, effective thermal conductivity, and high dielectric strength. GP Reeves excels in delivering material with exceptional precision and control, making us the ideal partner for such applications.
Gap Filling
TIM, Silicones, Hot Butyl, Epoxies, Urethanes
Gap-filling materials are essential for efficient thermal dissipation between heated modules and cooling circuit components in battery packs. This application requires high-flow dispensing and robust pumping capabilities to prevent air from entering the system, which could hinder heat transfer. GP Reeves offers customized machinery that is resistant to abrasive materials, ensuring thermal gap fillers are dispensed with precision and reliability, meeting tight tolerances and delivering exceptional quality.
Electrifying Automotive Assembly
The rapid rise of electric vehicles has driven a surge in demand for new battery technologies. Bloomberg predicts a sevenfold increase in demand for lithium-ion batteries by 2030, fueled by advancements in electrification technology. While GP Reeves is revolutionizing production lines for these critical battery components, we are also advancing the assembly methods for electric vehicles. Discover how we are empowering automakers to electrify their assembly lines by visiting our EV solutions page.
Standards of Excellence
While GP Reeves excels at customizing dispensing systems for your most complex application needs, we also offer a variety of standard products that support battery development processes. Below are some of our top products frequently used in battery-related projects.
Pressure Pots
Servo AA Dispensers
Two-Component Dispense Valves
Charging Ahead
GP Reeves continues to revolutionize the battery development industry with our advanced dispensing systems. Our ability to customize automated dispense assemblies and our expertise in the energy storage field has helped us provide customers around the world with the most innovative solutions possible. Think your system would benefit from increased product quality, elevated assembly efficiency, reduced downtime, or amplified power capacity? Get in touch with one of our experts today!
Want to charge ahead of battery competition?
Get in touch with our team to see how we can empower you to power the future.
Contact Us
(616) 399-8893
customerservice@gpreeves.com
4551 Holland Ave, Holland, MI 49424
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