Case Summary:
A recreational equipment manufacturer sought to enhance their marine development process after facing issues with using a hand-held syringe for grease application, which resulted in inconsistent and unreliable results. To address this, GP Reeves developed a customized dispensing system that significantly boosted production capacity, improved product quality, and increased assembly efficiency. The new system not only streamlined the manufacturer’s operations but also provided them with a competitive advantage in the market.
The Problem: Unreliable Greasing
The manufacturer of marine wire harnesses was concerned about the reliability and precision of manually applying dielectric grease to electrical connectors, as inconsistent application could jeopardize their product’s effectiveness and harm their business reputation. Seeking a more dependable solution, they turned to GP Reeves for assistance in improving the application process.
The Challenge: Variety is The Spice of Life
At GP Reeves, we leveraged our extensive expertise in electronics, marine products, and automation to design a system that quickly and efficiently applies grease to the electrical connectors of various wire harnesses. Each harness has a specific number of connectors, with each connector containing an average of eight openings that require grease. To ensure accurate application, we developed a unique nest for each connector, guaranteeing proper material delivery for every component.
Given that the wire harness is responsible for maintaining the continuous electrical signal for the boat’s primary power circuits, it was crucial to verify that each connector received the correct amount of dielectric grease. Without proper application, the boat’s electro-mechanical operations could be compromised. Our team focused on accelerating the connector assembly process for the manufacturer while ensuring reliability and precision. The result was a meticulously designed system that efficiently distributed dielectric grease to the wire harness components, exceeding the customer’s expectations. From start to finish, we provided a fully customized solution tailored to their needs.
The Solution: Unparalleled Dependability
GP Reeves provided an innovative solution for a boat manufacturer’s advanced marine technology by utilizing a 5-gallon bucket of dielectric grease to efficiently lubricate 31 harness connectors. To ensure even distribution and secure connections, we incorporated custom-designed nests and sensors into the process. Recognizing the unique assembly requirements of the boat’s motorized hull, GP Reeves developed a swing arm component to streamline the application. The system employed two servo-powered AA8 grease dispensers with closed-loop position monitoring to guarantee precise material delivery. This setup enabled the connectors to be fully lubricated in under a minute. As a result, the boat manufacturer experienced significant improvements in both efficiency and product quality.
End Result: Solution for the Sea
Our specialized system is designed to meet the specific demands of the marine industry, automating the grease dispensing process with high accuracy and efficiency. By customizing the grease application to suit your product’s unique properties, we make the assembly process faster and more precise. Our automated capabilities ensure quick dispensing with every dose delivered accurately.
The system applies dielectric grease with precision to all necessary connectors, resulting in increased productivity, enhanced operational efficiency, improved product quality, and greater profitability. If you’re looking for similar solutions or interested in exploring personalized dispensing equipment, reach out to one of our experts today!
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